Remove Broken Exhaust Stud Motorcycle

More often than not removing the broken piece andor repairing the broken threads can take longer than all the whole job itself.

Remove broken exhaust stud motorcycle. Using your torch heat up the base of the exhaust stud where it meets the engine. What should you do. Broken bolt and stud removing can often be a frustrating time-waster with no quick fix available.

B Weld another 6mm bolt onto it and unscrew it like that C file or grind a flat on each side and get it with a pair of mole grips. If playback doesn. How to remove a broken exhaust stud on a motorcycle - YouTube.

Let the parts cool then use a 12 open end wrench and gently start rocking the nut back and forth breaking the stud. For help with doing this consult your Honda manual or a Clymers manual 2. How to remove a broken exhaust stud on a motorcycle.

You either twist off a nut break or round off a screw or strip out the threads entirely. Once the first ice cube has melted hold a second ice cube to the bolt for one minute. The owner grabs for a longer handle ratchet and inevitably snaps the stud.

What most riders may not realize is that nine out of ten times the cylinder head will need to be removed in order to extract the broken stud. Use a penetrating fluid just in case. This is not the time for power tools because we dont want the screw extractor breaking inside the stud.

Its usually strong enough to remove a broken bolt or stud. How do I remove a broken exhaust stud. Once it is securely in the stud use a crescent wrench to wind the screw extractor in the counter-clockwise direction.